PD Pattern Maker Job at Design Foundry, Hickory, NC

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  • Design Foundry
  • Hickory, NC

Job Description

Job Description

Job Description

Position Summary
The Upholstery Pattern Maker is responsible for developing, maintaining, and improving upholstery patterns that support efficient, high-quality production of upholstered furniture. This role combines technical expertise with creativity to translate design concepts into accurate, production-ready patterns. Working closely with Product Development, Manufacturing, and Quality teams, the Pattern Maker ensures that patterns drive consistency, minimize waste, and support on-time delivery to our customers.

Core Responsibilities

  • Pattern Development & Maintenance

    • Draft, digitize, and update upholstery patterns for frames, cushions, and trims based on new product designs and revisions.

    • Ability to extract data from Morgan MD Pattern Design and Lectra Formaris Furniture models to design fabric pattern components.
    • Accurately interpret the designer's shape and contour details from 2-dimensional drawings and
    • Ensure accuracy, fit, and functionality of all patterns through prototype and sample validation.

    • Maintain an organized digital and physical library of patterns, ensuring accessibility and version control.

  • Collaboration & Cross-Functional Support

    • Partner with Product Development to translate design intent into manufacturable patterns.

    • Work with Upholstery, Sewing, and Cutting teams to refine patterns for efficiency and production readiness.

    • Provide input during design reviews to identify potential challenges and recommend solutions.

  • Continuous Improvement & Quality

    • Apply Lean principles to minimize fabric waste, optimize material usage, and improve workflow.

    • Evaluate and adjust patterns for ergonomic assembly, product durability, and aesthetic consistency.

    • Support problem-solving when pattern-related quality or fit issues arise in production.

Core Values in Action

  • We Are Family: Build strong, collaborative relationships with team members across departments.

  • We Own It: Take accountability for the accuracy and integrity of all patterns.

  • We Give Our All: Demonstrate attention to detail and commitment to high-quality standards.

  • We Have Fun: Contribute to a positive and creative workplace while bringing ideas to life.

Qualifications

  • Proven experience as an Upholstery Pattern Maker, Pattern Technician, or related role in furniture manufacturing.

  • Strong knowledge of upholstery construction, sewing techniques, and fabric behavior.

  • Proficiency with CAD software for pattern drafting (Gerber, AutoCAD, Lectra, or similar).

  • Ability to read and interpret technical drawings, product specs, and prototypes.

  • Strong problem-solving and analytical skills with keen attention to detail.

Physical Demands & Work Environment

  • Regularly required to stand, walk, bend, reach, and lift materials up to 25 lbs.

  • Work performed in both office and manufacturing settings, including sewing and upholstery areas.

  • May involve occasional exposure to noise, dust, or upholstery materials (fabric, foam, adhesives).

Success Characteristics

  • Curiosity to explore new techniques and materials.

  • Creativity balanced with precision.

  • Strong communication skills with the ability to explain technical details across functions.

  • Organized and able to manage multiple projects simultaneously.

Job Tags

Work at office,

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